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Robotics

Robot integration: complete solutions for all industrial sectors – from the initial idea to the final end product.

The integration of robots is an ideal solution when production processes need to be fast and flexible. This is even more so the case now that robot systems are becoming increasingly efficient and intelligent. As experts in robot integration, at toolcraft we offer customised and universally applicable robot solutions.

Our solutions For robot integration.

As your single port of call for hardware, software and electronics, toolcraft offers customised complete solutions. Offline programming and G-code programming play an important role in our automation solutions by enabling robot systems to work efficiently and precisely without having a negative impact on series production. By implementing these improved processes and systems, toolcraft helps you to increase efficiency and productivity. The collaborative robot systems are designed to enable humans and machines to work together safely, allowing you to benefit from both your employees’ expertise and the advantages of automation. With toolcraft by your side as your integration partner, your company can optimise its production processes while benefiting from the latest robot technology.

Technology.

With our fully programmed integration solution, you can achieve uniform quality and precise repeatability. When operating in a workspace tailored to your requirements, robots can be used for a wide variety of tasks, from pick-and-place solutions to the complex machining of numerous materials. Following the conceptual design phase and feasibility analyses, you can choose a standard solution or ask us to create an automation package tailored precisely to your requirements.

Application.

Robot cells can be used to precisely process a wide array of materials by gripping, picking up, holding, sorting, milling, polishing and deburring objects. Our production solutions are used in virtually all industrial sectors.

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Process chain – Robotics

toolcraft is your full-service partner for automation and machining processes – from the initial idea and planning to integration. We save you immense time, as with us there is no need to coordinate between design, R&D and procurement.

01Requirements and feasibility analysis
02Simulation of movement patterns
03Simulation of the workspace
04Technical implementation
05Assembly and installation
06Commissioning

01
Requirements and feasibility analysis

We ascertain the technical requirements and physically analyse which processing steps need to be replicated. This results in the creation of a basic design concept, which serves as the basis for a 3D simulation.

02
Simulation of movement patterns

We simulate the movement patterns so that we can determine the space requirements and real-time cycles to avoid collisions. Existing machines can be added using CAD interfaces.

03
Simulation of the workspace

By simulating the workspace virtually, we do away with the need for time-consuming physical tests. As an add-on, we can also create a virtual tour of your facilities.

04
Technical implementation

We design the entire system, even taking care of the programmable logic controller (PLC).

05
Assembly and installation

As part of our comprehensive approach, we take responsibility for the logistical aspects as well as the installation and maintenance.

06
Commissioning

We implement your automated solution, ensure that it is operating properly and train your staff.

Insights

Discover how robot cells with various areas of application work in practice.

Robotics

Application center

VR-simulation

Wide range of different processing possibilities

Milling

Polishing

Automated assembly

Robotics – Integration technology for your machining and manufacturing processes.

Holistic: Take advantage of our complete custom solutions

Everything from one source.

  • We offer you everything relating to robotics - from the idea and planning to integration.

Offline-Programming.

  • You benefit from our software expertise.

Individual solutions.

  • We find the right solution for you, whatever sector you work in. We can use our range of in-house test cells to create trial setups.

Flexible production.

  • A toolcraft robotic cell allows you to optimise your production fully automatically. This offers a wide range of different processing possibilities, making it more flexible than conventional CNC machines.

We build flexible and universally applicable robotic solutions for our customers. Whatever the industry or field of application, we'll find the right solution for you.

Industries:

  • Wood industry

  • Semiconductor industry

  • Medical technology

  • Packaging industry

  • Consumer goods industry
     

Applications:

  • Machining, finishing of metals, plastics, wood and ceramic materials

  • Automation

  • Vision Systems

  • Assembly stations, e.g. furniture assembly

  • Separation systems

  • Milling

  • Grinding and polishing

  • Automated injection moulding processes

  • Laser metal deposition

Media Library

Gain a direct insight into what we can do for you.

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An all-rounder for laser metal deposition (LMD) and milling

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Robotics - the technology for your machining and manufacturing processes

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Application milling

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Application polishing

Case Studies

Examples of our work – clearly organised for your reading pleasure

Medical Technology

Innovation meets quality

The high-quality dental materials, innovative methods of application and treatment concepts developed by Hamburg-based DMG Chemisch-Pharmazeutische Fabrik GmbH are used by dentists and dental laboratories in more than 80 countries. DMG is known for "Made in Germany" quality in a range of areas including the innovative microinvasive treatment of caries without drilling. In toolcraft, DMG found a reliable component manufacturing partner.

  • Injection Moulding + Mould Making Injection Moulding + Mould Making
  • Robotics Robotics
Medical Technology

Micro-plastic components - at the push of a button

For Sonova Holding AG, toolcraft has realized a fully automated production of cerumen filters for hearing aids plus dispenser system. All challenges - tool micro injection moulding, automation robotics, optical component testing - were mastered from one source.

  • Injection Moulding + Mould Making Injection Moulding + Mould Making
  • Robotics Robotics
Medical Technology

The force of attraction

For ten years, the Section of Experimental Oncology and Nanomedicine (SEON) at the Department of Otorhinolaryngology - Head and Neck Surgery at the University of Erlangen has been researching innovative diagnostic and treatment methods. One of the techniques developed here by senior doctor Prof. Dr. med. Christoph Alexiou and his team is the magnetic drug targeting (MDT) drug delivery system. With the help of an innovative magnetic robot, the active substance can be transported directly to the areas requiring treatment.

  • Robotics Robotics
Medical Technology

Perfectly fitted

The reha team Nordbayern Gesundheitstechnik GmbH is active in the areas of rehabilitation and orthopaedic technology and operates 17 medical supply stores. In order to be able to produce individual orthopaedic aids efficiently, toolcraft was commissioned by reha team to implement a robotic milling process in collaboration with Stäubli.

  • Robotics Robotics
Special machinery manufacturing

Precisely positioned

The family-run company Speck Pumpen Walter Speck GmbH & Co. KG has been manufacturing pumps and compressors for a range of industrial applications for over 100 years. Some of its pumps are fitted with magnetic couplings. To help the company place magnets inside its magnetic holders, toolcraft designed, developed and programmed an automation system and installed it on Speck Pumpen’s premises.

  • Robotics Robotics
Others

Production of furniture 4.0

For the automation of manual processes, toolcraft implemented two robotic solutions for the bathroom furniture manufacturer Sanipa that are unique in the industry: 1 picking robot for gripping and feeding components and 1 robot cell for assembling drawers.

  • Robotics Robotics
Automotive, vehicle technology and motorsports

Grinding and polishing robotics for ceramic parts

In partnership with Oechsler AG, toolcraft achieved a unique milestone: In order to grind and polish the ceramic component for the gear lever display and the parking and menu buttons, the most complex machining processes were automated.

  • Robotics Robotics
Automotive, vehicle technology and motorsports

Automated processing of high-quality plastic parts

For NIFCO KTW GmbH, toolcraft has realized a robot cell that processes high-quality coatings of interior plastic components in the visible area of vehicles. The complete solution achieves an accuracy of +/- 0.1 mm.

  • Robotics Robotics
Others

Embossing plate processing - fully automated

To make metal signs even more efficient to manufacture, the toy manufacturer Schopper commissioned us with a robotics solution for the embossing plates required for this purpose. From hardware to offline programming, toolcraft needed 20 weeks for the project.

  • Robotics Robotics
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Uncover your potential for innovation.

 

Your Pace makers for Robotics

As your research and development partner, we can help you explore new avenues of business and market opportunities. Find out more about Cross-Dimensional Manufacturing, our unique consulting and manufacturing standard.

Challenge us to help you with your projects today!

Send ENQUIRy

Phone +49 9172 6956-0

Andreas Bauer

Business Unit Manager Robotics

Daniel Distler

Business Unit Manager Robotics

Downloads

Download our Robotics brochure.

Company brochure
Technology Robotics (pdf 5 MB)


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