Injection moulding + mould making

Fully developed: toolcraft delivers solutions with added value

SPEED. 

• With our experience in design and development you can minimise the time-to-market of your moulds and injection moulded parts.

EXPERTISE.

• We are well familiar with the material and mould requirements of many industries and applications.

UNSURPASSED FREEDOM OF DESIGN. 

• Injection Moulding permits the most complex geometries and the smallest details. 

FEWER INDIVIDUAL PARTS. 

• Through functional integration and consolidated assemblies.

COUNTLESS PROCESS VARIANTS. 

• There's no such thing as “can't be done” in Injection Moulding. Even complicated undercuts and demanding insert applications are no problem.

EFFICIENCY. 

• We also have capacities for prototyping, pilot and small production series.

Precision in every part – our Mould Making offers the entire process chain. All services are exclusively available too::

Inserts, sliders or contour cores:

• Preliminary machining of mould inserts and sliders made of all common tool steels but also special materials (HSS, hard metal etc.)
• Finishing of mould inserts and sliders including wire cutting and die sinking

Mould bases: 

• Manufacturing of mould bases including provision of materials according to customers requirements
• Production according 3D data

Die sinking:

• Automated and air-conditioned production
• Tracking of parts and electrodes using a CERTA-chip-system
• Electrodes made of graphite, in special cases copper or tungsten copper
• High-quality measuring of electrodes and finished parts
• Processing of steel, titanium, hard metal and Inconel

Electrodes:

• Clamping system ITS 50 Erowa or Erowa 148 Powerchuck
• Graphite EDM200, EDM1, EDM3 or other sorts on request

Laser welding:

• Alpha Laser ALW 150
• Contract welding of tool steel, stainless steel, Inconel® , titanium, copper alloys (e.g. Ampco), aluminium
• Joint welding on request

Comprehensive material expertise – when selecting the most suitable injection moulding material for your specific application, you can rely on our long-standing experience in a wide range of application areas. And as a contract moulder we are also well at home in all matters of processability. We mould:

• All standard commodity and engineering thermoplastics
• High-temperature resins, such as PEEK, PPSU, PPS, etc.
• Thermoplastic elastomers (TPE)
• Liquid crystal polymers (LCP)
• Liquid silicone materials

IN THE FIELD OF MOULD MAKING WE PROCESS: 

• Tool steel
• Stainless and acid resistant steel
• Titanium and aluminium alloys
• Hard metal
• Nickel-based alloys, such as Inconel® (z.B. Inconel® 625), Waspaloy®, Hastelloy®
• Tungsten copper
• Copper and brass

Precision Engineering – Mould Making is one of toolcraft's core competencies. We manufacture injection moulds for any production volume to highest standards of precision and quality: 

• Aluminium/steel prototyping moulds
• Steel mould bases for small production series
• Moulds for series production
• Moulds for multi-material injection moulding and insert moulding
• Moulds for ceramic injection moulding
• Zinc die casting moulds
• Contract manufacturing of moulds and spare parts
• Laser welding